Coupled diffusion and creep in multiphase coatings


Z. Suo

Mechanical and Aerospace Engineering Department and Princeton Materials Institute, Princeton University, Princeton, NJ 08544

The microstructure of a multiphase coating evolves during service. Processes include oxidation, phase transformation, evaporation, diffusion and deformation. We first consider an internal region of a single phase, away from boundaries of various kinds. Diffusion induces a dilatation field, which is incompatible, driving the alloy to deform plastically. Since Darkenšs one-dimensional theory has been used widely to interpret diffusion experiments, it is desirable to extend his theory into a three dimensional theory with minimum tinkering. Following Darken, we neglect elastic strain, compositional strain, and vacancy concentration change. The governing equations, formulated in the Eulerian space, simultaneously evolve concentration field and creep velocity field. We then examine the conditions at phase boundaries, oxide-metal interfaces, and vapor-metal interfaces. We apply the theory to analyze several cases.

This work is done in collaboration with D. Kubair, D.R. Clarke, V. Tolpygo, A.G. Evans, and G. Meier.